How to Bend Pipe Accurately
How to bend pipe accurately is a frequently asked question when you are looking for a proper pipe bender for your production. But, it is really hard to give you an exact definition of the accurate pipe bending method, since the bending request from different applications is different and that is why the pipe bending machinery as one of the metalworking machinery needs to be customized.
TubeBenderN custom-made all of our pipe bending machines over 13 years and work for many applications, such as automotive, aerospace, agricultural, furniture, shipbuilding, boiler, and power plants, construction, chemical industry, metal finishing, etc. So, we could provide better service for your applications.
We are here to list some basic principle of bending, how does a bent tube forms, and the tooling set to help you better understanding:
What happens to a pipe while bending
When the pipe is bent, the steel will undergo physical changes. the outside of the pipe wall will become thinner and this change is caused by material surface stretching. The inside of the pipe wall will become thicker, because of the material compressing.
What tooling needed when bending a pipe
The pipe bending program is set up in the computer and the feeding length by the CNC pipe bender will do automatically. At the head of the machine, there is a set of bending tooling, including bending die, clamp dies, pressure dies, wiper dies, and also a mandrel inside of the tube at the bending part.
According to different pipe forming, some pipe bending only requires one layer bending die, but some require multiple stacks of bending die, this is used for bending the pipe at the given radius provided by the customer.
- A clamp die is used to hold the pipes in the position while bending.
- The pressure die makes the pipe and bending die fit together tightly.
- The wiper die can effectively prevent the inside of the pipe been wrinkled.
- Mandrel inside the pipe at the bending part can effectively prevent the pipe been collapsed.
Now, I think you may have a concept in your brain about how the pipe bending tech makes the pipe into your desired shape. But the above definition does not mean when you have the tube bender machine and tube bender dies, then you can make a perfect bending.
Before ship out your machinery from our factory, we will debug the machine and take the video for you till all the tooling and bending work is right and accurate, then after you get our machine, you can start your production quickly and easily. An operation video will also be taken for you to know how to work with our machine. If you want to see more metal pipe benders parameters, you can click here. If you want to ask for a quote for the precision tube bending, you can ask by submit your detailed request in the below form or chat with us online.