The Explanation for 5 Bending Tool Component
When we talk about bending tools, we must think of a bending machine or bending equipment. So, before explaining the bending tool component, we need to learn a little about bending. The bending component includes 5 basic toolings: bending die, clamping die, pressure die, wiper die, mandrel, each of them plays an important role during the pipe or tube bending process.
What is the tube or pipe bending?
Tube and pipe bending, what is it? In a word, it means tube and pipe reshaping. In fact, you can see the tube and bending results in your daily life. For example, office furniture leg, steel frame bed, car roll cage, automotive exhaust system, pipeline underground, etc. The bent pipe can be a very small spare part or a big construction material in your project.
The bending tool determines the bending shape and bending radius of the bent tube, so each piece of bending component is very important to determine if the bending result can exactly fit your application.
How have the tube and pipe been bent?
There is not only one way to bend steel tube and pipe, let’s take a look:
In some cases, people bend the tube and pipe manually, this kind of bending device is very cheap, but not acceptable by industrial application. Since manual tube bender can not proceed with complicated bending and bending result is not accurate.
For industrial tube bending requests, customers only accept tube bending by machine. We both provide Semi-auto and CNC pipe bending machines to our customers. Semi-automatic tube bending machine suit for bending some of the pipes with simple and easy request and CNC tube bending machine suit for bending the tube with the complicated request. An automatic tube bending machine can afford complex bending requests and bending accuracy is very high with repeatable bending which could improve your productivity.
The bending tooling needs to be made and set with the machine precisely so that you can get the correct bends.CNC tube bending machine ensures each bend of the pipe correctly without any problems caused by human error. Surely, before bending, you need to make the set of bending die first which determines the bending tool you use can make your bent pipe precisely.
Our semi-auto and automatic pipe bending machine is designed with easy use feature and all of the machine and bending tool ships to you is what we calculate and made based on your pipe drawing or pipe sample and parameter provided, so when you get our machine and bending components, all the piece is set accurately, you just start to bend.
The bending die, clamping die, and pressure die
The bending die is used to form tubes and pipes into your desired shape and it determines the bending radius, there are several bending die configurations, and using which style of bending die is determined by your application.
The clamping die, as its name, which is against the bending die, clamp the pipe between them. The pressure dies, also like its name, pressing the pipe into the bending die.
Wiper Die and Mandrel
The wiper die and the mandrel is perishable tooling that needs to be replaced when they can not be used.
The steel wiper dies, as all of us know, is used to prevent wrinkles during bending, the wiper die was installed inside the bends.
The mandrel is working inside the tube while bending and its function is to prevent the tube and pipe been collapsed wrinkle which may occur during the bending process.
Tube Bender with Mandrel ensures the quality of bending result and fit for mass production. Click below to contact our tube bending expert to design the steel tube bender for your production needs.